Published: 22/12/2022
Air Compressor Safety Guidelines
Compressed air is essential across numerous industries, powering everything from manufacturing to automotive and electronics. Without the right safety measures, using air compressors can pose serious risks, including injuries and equipment damage.
A safe setup involves proper operator training and regular maintenance. This comprehensive guide covers all essential air compressor safety practices, from legal requirements to daily checklists, helping you ensure a safe workplace while maximising the performance and longevity of your equipment.
Why is air compressor safety important?
Health and safety is important in any workplace, but it’s particularly important if you work with heavy machinery. Air compressors are one such type of high-powered machinery, and they’re used in a range of industries, including the automotive, manufacturing and electronics sectors. Compressors are essential for many businesses, but they can pose a hazard if they’re not operated correctly.
The operation of compressed air equipment is also subject to legal requirements. This means that, according to the Pressure Systems Safety Regulations, a written scheme of examination (WSE) must be in place and an examination must be undertaken before any pressure equipment is used. The S.I. 2000 No 168 (PSSR) is in place to “prevent injuries from the hazard of stored energy as a result of the failure of a pressure system or one of its component parts.” It’s crucial for there to be a competent person to oversee the compressor, its functioning, and its procedure if it were to break.
Proper safety measures and guidelines protect your employees and ensure your air compressors stay in the best condition possible.
Air compressor safety checklist
Our experts have crafted a detailed air compressor safety checklist to help you understand key safety practices and recommended procedures for the safe operation of compressors.
Perform routine safety checks
Anyone operating an air compressor should perform a routine safety check before each use. This helps to reduce the health and safety risks associated with operating an air compressor that may be faulty or need repairing.
You should check that:
- the oil level is correct
- the air filter is clear and unclogged
- your air compressor is securely connected to the air source
- the connecting outlets have the proper grounding
- there’s a sufficient amount of fuel
- any pneumatic air tools are sufficiently lubricated
Ensure employees receive competent training
Employees – especially individuals who will be using the air compressor – require proper training. They need to be trained to not only know how to use it effectively and correctly, but also how to spot any issues or damages, and what to do in case of an emergency. Without proper training, accidents can happen through carelessness and lack of knowledge.
Have an air compressor maintenance schedule
Preventive maintenance and regular servicing help ensure your compressor performs efficiently and operates safely. A lack of compressor maintenance can cause blocked valves or internal corrosion, which could cause significant safety hazards to the compressor operator.
For more information on the upkeep of compressor maintenance, check out our ‘Air compressor maintenance checklist‘.
Wear the proper PPE
A crucial part of air compressor health and safety is ensuring that you wear the proper personal protective equipment (PPE) when operating one. Workers should wear safety glasses and appropriate hearing protection before using the equipment. You should also wear a hard hat, protective footwear, and an approved dust mask if necessary.
Ensure your surroundings are safe
Always look out for coworkers and ensure your surroundings are clear before operating the air compressor. Tuck away all cables, hoses, and wires to reduce trip hazards and keep your working conditions as clean and clutter-free as possible.
You should also consider the air circulation in your workspace. Intake air can contain harmful pollutants and carbon monoxide, so you should always keep the area circulated with clean, breathable air.
Check the voltage
Always pay close attention to a compressor’s voltage before use. You should fully power down the machine and release the pressure before making any repairs. The voltage can also determine whether a machine is suitable for outdoor or indoor use, and you should never use an indoor air compressor outside, and vice versa.
How Air Supply can help
Air Supply is an experienced and reliable company that has been selling, servicing and repairing all compressed air equipment for over 20 years! If you’re searching for an air compressor, have a look at our range of new air compressors. Or, if you are looking for a cost-effective option, we also have one of the largest stocks of used air compressors in the UK for both purchase and hire.
If you need help deciding which air compressor is the right choice for you, contact us today and our friendly team will happily answer any of your questions!